MAN TGE Campervan Conversion With Two-Bike Garage and Full Wet Room
This Luminous Orange MAN TGE was converted by Wildworx at our workshop in Alcester, Warwickshire. The owners wanted a campervan designed around mountain biking, extended trips away and travelling with their dog.
The brief called for two berths, four travelling seats, a permanent rear bed, internal storage for two mountain bikes and a separate bathroom. A gas-free kitchen and onboard heating, water and electrical systems were also part of the specification.
The central challenge was fitting the bike garage, sleeping area and living facilities into one practical layout without making the owners rearrange the interior every time they stopped.
The Base Vehicle: MAN TGE 2.0 Diesel Automatic
| Base vehicle | MAN TGE high roof |
|---|---|
| Engine | 2.0-litre 140 diesel |
| Transmission | Automatic |
| Exterior colour | Luminous Orange |
| Sleeping capacity | 2 berths |
| Travelling seats | 4 seatbelts |
| Rear bed | 1,500mm wide |
| Bike garage | 2 mountain bikes, front wheels removed |
| Cooking | Two-ring induction hob |
| Heating and hot water | Truma Combi D4E |
| Leisure battery | 100Ah lithium |
| Solar specification | 270W, subject to roof space |
The vehicle was supplied with heated front seats, air conditioning, parking sensors, factory-fitted windows and swivel captain's chairs. A genuine VW rear bench seat was included to provide four travelling seatbelts in total.
We work with MAN TGE, Volkswagen Crafter and Mercedes-Benz Sprinter platforms, designing each conversion around the intended use, equipment and available vehicle weight capacity. You can explore the approach on our Wildworx campervan conversions website .
A Dedicated Garage for Two Mountain Bikes
Internal mountain bike storage was one of the priorities for this build. Rather than carrying the bikes on an external rack, the garage was designed beneath the raised rear sleeping platform.
The specification included a two-bike sliding tray and mounting rail system, with the bikes stored with their front wheels removed.
The owners supplied specific bike measurements to help determine the storage arrangement:
- 1,545mm tyre-to-fork dimension.
- Handlebar widths of 700mm and 780mm.
- 750mm garage height allowance from the floor to the specified highest point.
- Sliding tray access through the rear doors.
These measurements were important because the height of the bike garage directly affects the bed above it. Designing around the actual bikes helped establish the available space before the rest of the interior was finalised.
This is a good example of how our bespoke campervan design process works. The layout begins with what the owner needs to carry and how the vehicle will be used, rather than asking them to adapt to a fixed furniture arrangement.
Permanent Rear Bed With Sprung Mattress Support
Above the garage sits a permanent rear bed measuring 1,500mm wide.
The fixed bed means the owners don't need to convert their seating area into a sleeping space every evening. The bed was specified with a custom memory foam mattress and a Star Mobil sprung support system, allowing additional airflow beneath the mattress.
The conversion also included deeper overhead lockers around the sleeping area to make better use of the available storage space.
Campervan side pods, also called side flares , were included in the specification. These extend the available width around the sleeping area, helping make a transverse bed layout possible.
The MAN TGE and VW Crafter side pods available through Play Dirty are offered for compatible vehicle configurations. The correct version and fitting requirements depend on the van.
Gas-Free Kitchen With Induction Cooking
The owners specified a gas-free cooking arrangement, using a Thetford Topline 902 two-ring induction hob.
The kitchen includes:
- Dometic RC 10.4 70-litre fridge-freezer.
- White Belfast sink.
- Black wall-mounted kitchen tap.
- Custom kitchen cabinetry.
- Soft-close drawer systems.
- Hot and cold running water.
- Additional drop-down table.
The under-counter fridge arrangement maintains worktop space while providing refrigerated storage for longer journeys.
The induction hob removes the need for an LPG cooking installation. However, induction cooking places demands on the electrical system, so the available inverter capacity, battery storage and power supply must be considered when planning how the kitchen will be used.
Separate Wet Room With Shower and Toilet
Despite the space required for the bike garage and permanent bed, the conversion also includes a separate wet room.
The bathroom specification comprises a shower, folding washbasin with black fittings and a Separett Tiny toilet with external ventilation. Hanging rails were incorporated into the bathroom layout.
Having an onboard toilet and shower makes the vehicle more practical when travelling away from established campsites, particularly when spending several days in one location.
Lithium Battery, Solar and Electrical System
The electrical specification includes a 100Ah lithium leisure battery, 1,000W inverter, Victron DC-DC charger and external 240V mains hookup.
A 270W solar panel was specified, subject to available roof space. Interior equipment includes a CBE control panel, USB charging points, 13A sockets, LED strip lighting and flexible reading lights.
For owners planning a similar conversion, Play Dirty's MAN TGE and VW Crafter accessories include equipment for vehicle storage, exterior upgrades and campervan builds.
Electrical autonomy depends on battery capacity, inverter rating, solar generation and appliance usage. The specified 1,000W inverter should not be assumed capable of running every induction cooking mode without checking the hob's power requirements.
Diesel Heating, Hot Water and Winterisation
A Truma Combi D4E system was specified to provide interior heating and hot water using diesel and/or electric operation.
The water system includes exterior fresh and grey water tanks, level sensors, an external fresh water filling point and hot and cold water distribution.
A winterisation kit was also included in the build specification. This is particularly relevant for owners who intend to use their campervan throughout the year rather than exclusively during summer.
Flexible Living Area With Space for the Dog
The owners wanted the living area to work when travelling with their dog.
A drop-down table was designed to store against the side wall, with a removable leg to free up floor space for a dog bed. A further drop-down table was specified on the reverse of the kitchen cabinetry.
The front swivel seats form part of the lounge arrangement, while a MaxxFan roof ventilator above the seating area provides additional airflow.
The interior finish includes an oak-veneered strip ceiling, LVT flooring, carpet lining, custom front seat upholstery, cassette blinds with insect screens and roller curtains for the rear barn-door windows.
Designed Around the Owners' Equipment
The defining feature of this MAN TGE campervan conversion is the way its layout accommodates the owners' specific requirements.
Two mountain bikes are stored beneath a permanent bed, while the remaining space provides a kitchen, lounge, separate bathroom and equipment storage. The removable table arrangement also allows the owners to make more floor space available for their dog.
Each decision affects the next, from the bike dimensions and bed height to water storage, electrical capacity and available payload.
At Wildworx, this is how we approach a bespoke expedition campervan conversion : understanding the intended use before finalising the layout and systems.
Build Your Own MAN TGE Campervan
Wildworx designs and manufactures bespoke campervan conversions at our workshop in Alcester, Warwickshire.
We work with the MAN TGE, Mercedes-Benz Sprinter and Volkswagen Crafter, creating layouts around the equipment owners carry and the journeys they intend to take.
If you're considering a conversion with a mountain bike garage, permanent bed, separate shower or a particular off-grid specification, explore Wildworx Campervan Conversions .
If you're sourcing parts for your own vehicle, visit Play Dirty for campervan parts, accessories and vehicle-specific equipment.
Frequently Asked Questions
Can a MAN TGE campervan carry two mountain bikes inside?
Yes. This Wildworx conversion was designed with a rear garage beneath the permanent bed, using a sliding tray and mounting rails for two mountain bikes with their front wheels removed. Bike dimensions were incorporated into the layout.
Can you have a permanent bed and separate shower in a MAN TGE?
Yes. This design combines a 1,500mm-wide permanent rear bed with a separate wet room containing a shower, folding washbasin and Separett Tiny toilet. The arrangement is possible because the garage, bed and living areas are designed together.
What are campervan side pods and why are they fitted?
Side pods extend the available width around the rear sleeping area. They help create room for a transverse bed and can preserve floor space for other parts of the layout. Explore compatible MAN TGE and VW Crafter side pods at Play Dirty.
Is this MAN TGE campervan gas-free?
The cooking system is gas-free, with a Thetford two-ring induction hob. Heating and hot water are provided by a Truma Combi D4E diesel/electric system.
Does this campervan have solar power?
The build specification included a 270W solar panel, subject to roof space, alongside a 100Ah lithium battery, 1,000W inverter, Victron DC-DC charger and 240V mains hookup.
Can you travel off-grid in a MAN TGE campervan?
A MAN TGE can be equipped for travel without campsite hookups. This build includes lithium battery storage, solar provision, diesel heating, fresh and grey water tanks and an onboard wet room. The time available off-grid depends on electrical consumption, water use and environmental conditions.
Can Wildworx design a campervan around specific bikes or equipment?
Yes. This conversion incorporated measurements from the owners' mountain bikes to inform the garage arrangement. Wildworx designs bespoke layouts around the equipment and storage requirements of each owner. Explore our campervan conversion service .
Where can I buy MAN TGE campervan accessories?
Play Dirty's MAN TGE and VW Crafter collection includes vehicle-specific campervan accessories such as roof racks, side pods, storage equipment and exterior upgrades. Always check the listed compatibility before ordering.
